Making my analog doorbell smart by simply attaching a $7 sensor to it

My doorbell, which I want to make smarter

I live in tall and skinny house with a loft on the upper floor. I can’t hear the doorbell going off when I’m up there, especially if I have music playing. This post is about how I extended the range of my doorbell by hooking a sensor up to it that communicates over Wifi to my smart-home, which then plays a doorbell tone over my speakers throughout the house.

I already have a reasonably capable smart home based on Home Assistant, so I challenged myself to do this in the cheapest, least intrusive way possible. In the end, I did this with a $7 part and without changing any of the wiring in my existing doorbell (I just had to connect 2 extra wires to the existing transformer).

Here’s a preview of it working:

Here’s the demo of it working. The 2nd ring is through the stereo.
My existing doorbell chime. I didn’t need to touch it. I just recorded it to play over the stereo.

I used my favorite chip for this, the ESP8266 WiFi microcontroller. When it senses that the button was pressed, the ESP sends a signal to my smart home (via a MQTT message over the WiFi). Then, Home Assistant senses this and plays a recording of the doorbell noise. It can also e-mail me or something if I’m not home.

Doorbells are usually wired like this. The transformer is usually kicking out a good 16-24 VAC when nothing is happening. When the doorbell is pressed, electromagnets slap some metal to cause a chime. At this time, the voltage drops at the transformer because the circuit is temporarily interrupted. That’s a good place to put the ESP8266 to watch for action.

My transformer reads 18.75 VAC on my voltmeter under normal conditions. To experiment before installation, I’ll be using a 6 VAC test transformer, which reads 7.23 VAC on my meter, and which corresponds nicely with the 20.6 Vpp I see measured on the oscilloscope.

Test setup with voltage divider, diode, and test transformer
Testing on the production transformer. I wired these in with the screws for production. Careful: AC can kill you, even though on this side of the transformer it’s lower voltage. Turn off the mains.

The ESP8266 chip has a 10-bit analog-to-digital (ADC) converter on it that functions between 0-1 V, returning digital values between 0-1024. Many development boards, like my Wemos D1, have a voltage divider already in place that takes the max input up to 3.3 V. So I needed to convert my doorbell signal down to 3.3 Vpp. This is the job of a simple voltage divider, plus a diode to chop off the negative side of the AC wave.

We solve: \( V_{peak} = V_{RMS} \cdot \sqrt{2} \cdot x = 3.3V \) for x

For fun, we can try simulating the circuit with Qucs.

A first simulation of my voltage divider in the Qucs circuit simulator

On my test transformer, I tried cutting the voltage by a factor of 10. A voltage divider with a top resistor 9x the bottom one will work. So 1 kΩ and 10 kΩ would be close. Measuring reality with the oscilloscope agrees:

The oscilloscope measurement shows that the output signal is 10x less than the input signal, and totally positive. Looks perfect for the ESP’s ADC
The voltage divider soldered up.

On the production system, I need to drop 18.7 Vrms down to 3.3 V peak, so my voltage divider must cut voltage down to 0.124 the peak, so a ratio close to 1:8 is needed. Honestly, 1 kΩ and 10 kΩ, with a 1:11 ratio should work fine. Let’s simulate it. Theory says it should give 2.4 V. Simulation agrees. Reality will also.

Simulation of the production setup in Qucs
Unsurprisingly, the simulation results agree with theory, 2.4V peak

2.4V on a 10-bit 3.3 ADC will be \(1024 \cdot \frac{2.4}{3.3} = 744\). So let’s set the ESP ADC to consider anything above 720 to indicate BUTTON NOT PRESSED, and anything below 720 to be BUTTON PRESSED.

Signal Processing and Software

Originally I thought it’d be really easy to read the peaks and detect the drop in voltage. I got it going and hooked into MQTT and Home Assistant really quickly with some simple software.

Here I am playing around with the test setup

However, seeing the break in the circuit is not so easy. With some test runs on the real doorbell, I wasn’t able to reliably detect a quick/normal doorbell press. If I really held down on the doorbell button I could detect it, but it wasn’t good enough. So I had to fiddle around in software to find a good read of the ADC with these kinds of pulses.

Sidenote: If you were using MQTT over TLS before and now you have connection troubles, it’s probably because ESP switched to a more robust TLS library and you either need to explicitly allow insecure connections over TLS or load a certificate chain. This took me a while to figure out. More here.

The ESP8266’s ADC isn’t all that fast. In the ESP’s API guide, you can find a really nice sample program around the description of system_adc_read_fast. This is also discussed here with a very similar waveform to what I’m dealing with. I did some tests in the Appendix below.

In the USA, a 60 Hz sine wave will cycle once every 16.6 milliseconds. If I sample enough to capture at least 1 full cycle and save the max value from that window, I can watch for a reduction in max values and trigger off of that. From the appendix, one cycle looks like it will require about 2300 samples with clk_div = 16 to capture. Then, we’ll want to keep the past 20 cycles or so to check/respond in about a 5th of a second. That ought to be fast enough.

I set up two interrupts with two timers: A fast one to read nearly every peak from every AC cycle and a slower one to take a look at the past 20 peaks and see if any of those have dipped below the trigger threshold.

Here’s the fast interrupt:

And here’s the sentinel one looking for button-presses in the data:

Both interrupts re-schedule themselves with their respective timers unless a button-press has been detected, at which point they suspend themselves until something else turns them back on. That something lives in my loop function:

That’s pretty much it. The WiFi and MQTT setups are all pretty traditional. I reset ADC results to HIGH on the ADC 1024 to avoid echo-triggers after one gets sensed.

This arrangement of the dual timers and windows and stuff is the result of a bit of trial and error. I’m pretty happy with its ability to sense short variations in the peak AC signal. I cannot press it fast enough to make it miss the read. Yay.

Automation setup in Home Assistant

Now that the doorbell status is just a MQTT topic that we will monitor, the configuration in Home Assistant is pretty straightforward. First we need a binary sensor based on the MQTT topic:

And of course the automation:

That’s it! It works great and plays throughout the house thanks to my Snapcast setup. Total incremental parts cost for a smart doorbell: $7.

Appendix A: How fast is the ESP8266 ADC?

I figured I’d just do some experiments with the ADC to help me understand how fast it really is. In summary, I was able to read 16384 samples that captured 8 peaks of a 60 Hz signal, so the fastest sample rate is roughly 123,000 samples/second. Not great, not terrible. Totally sufficient for this kind of work though, for sure.

The code used to do these demos is below. I just copy/pasted the data from the serial monitor into a text file and wrote a quick plotter in Python to graph the data. (Interestingly I couldn’t copy/paste all from the console output b/c one of the garbage characters halted the paste, so I shift-clicked to copy the large block quickly).

The code uses a timer to call the system_adc_read_fast function once and then prints it out and then just sits forever. I triggered the software watchdog a few times so I put that wdtFeed call in there to prevent it from resetting me all the time.

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